SCHUSTER
Aviation Consultants
Your next factory starts here
The Schuster team has experts and professionals with decades of proven experience in management, development and quality assurance of successful organizations in the aviation field.
In less than one year, our team can build you a new factory, a department in your existing factory, or an industrial aviation park
Factory for:
Aviation Tubes & Hoses
The Schuster team brings with it several decades of experience in the field of tubes & hoses, manifolds, and ducts to the aviation field. The Schuster team will set up engineering and production capability for aviation tubes according to the requirements of the leading OEMs. With engineering expertise in manufacturing aviation tubes, and fine precision machining and expertise in hose assembly, we work closely with major airframe and engine manufacturers worldwide. Our engineering experts will help you develop lightweight and high durability tubes and help you solve the technical challenges. We manufacture high performance tubes using durable materials including stainless steel, titanium, aluminum, copper, inconel and nickel alloys for critical aerospace applications.Our tubes are used in many aircraft systems and are also as structural tubes.
Factory for:
Aviation Wiring and Harnesses
The Schuster team provides consultation for industries in which manual engineering methods are still largely dominant. We use innovative approaches which can significantly reduce the harness design cycle time and cost, improve product and process quality, and reduce harness manufacturing turnaround time. We use our unique wire harness technology for a range of applications including:* Fiber Optics* Potting & Molding* Cables for Dynamic ?* High Complexity Harnesses This technology is extensively used in the aviation, defense, marine and medical industries. The Schuster team will redesign your factory to the highest standards of the industry. We work with clients in the aerospace industry, the military, the medical field and civil manufacturing. We will ensure you are certified to the highest standards in the market. AS9100D:2016, ISO9001:2015, ISO13485:2016, IPC600/610/620/J-STD001/7711/21
Factory for:
Non Destructive Testing
The Schuster team will set up a total non-destructive environment which uses non-destructive testing techniques, equipment and analysis to examine materials and components before they enter the market and while they are in use, without destroying them. NDT can also detect flaws and differences in materials that would otherwise be very difficult to detect using destructive methods. We will use our expertise to help you establish an NDT test facility and give you the best defect / fault free reliable results in the following applications:• Fluorescent Penetration Inspection• Magnetic Particle inspection• Digital Radiography• Ultrasonic Testing
Factory for:
Painting and surface treatments
The Schuster team will help you set up a complete aviation painting factory. We treat the surface of metal components, which improves its aesthetic appearance, and also provides additional benefits. We then apply a coating on top which can also protect the component from corrosion caused by environmental conditions or chemicals that may be introduced in the working environment. These treatments also slow down wear and tear to components so that the parts last longer. There are numerous surface treatments that may be used during the aerospace coating process. We can also help you decode color lines according to Boeing and other OEM standards. We apply lines of coatings and surface treatments for aluminum and stainless steel for use in the aviation, defense, marine and medical industries.
Factory for:
All Tpes of Welding
The Schuster team will set up a complete aviation metal welding plant for welding of all kinds of metals for the following applications 1. Manual Welding
2. Orbital Welding 3. Induction Brazing 4. Flame SolderingThe welding process can be used in the aviation, defense, marine and medical industries. We will also help you acquire the most prestigious certifications in the above mentioned special processes in the field of aerospace technology from the certification body with NADCAP AC7110.
Factory for:
Machine Parts
Schuster team completely will assist you in establishing a complete one stop machining solution to aerospace industry which consists of two primary machining processes ‘i.e.’ turning and milling – described below. Other processes sometimes dovetail onto these processes or are performed with standalone equipment. A drill bit, for instance, may be installed on a lathe used for turning or chucked in a drill press. At one time, a distinction could be made between turning, where the part rotates, and milling, where the tool rotates. This has blurred somewhat with the advent of machining centers and turning centers that are capable of performing all the operations of the individual machines in a single machine. Hence we help you in developing below listed machine processes and also assist in procurement of the world’s best machines for the respective activity• Turning • Milling• Drilling / Boring / Reaming• Grinding• Sawing• Broaching• EDMFor aluminum, stainless steel, titanium, copper and more for various application in aviation, defense, marine and medical industries
Factory for:
Composite Materials
The aerospace industry and manufacturers' unrelenting passion to enhance the performance of commercial and military aircraft is constantly driving the development of improved high performance structural materials. Composite materials are one such class of materials that play a significant role in current and future aerospace components. Composite materials are particularly attractive to aviation and aerospace applications because of their exceptional strength- and stiffness-to-density ratios and superior physical properties. With over 25 years of experience in the composite materials market, the Schuster team offers the latest technologies, including:
• RTM – Resin Transfer Molding
• LRI – Liquid Resin Injection
• Prepare – Oven & Vacuum
• Wet Lay Up
• Autoclave
Our team is skilled in working under Boeing's quality requirements. Our knowledge covers a wide range of products from a simple section for a UAV to structural beams for large passenger aircrafts.
Factory for:
Heat Exchangers
With over 35 years of experience, the Schuster team provides comprehensive solutions, including design, development, manufacturing and MRO services for Thermal Management for both commercial and military applications. Our extensive array of OEM solutions includes high temperature resistant pre-coolers, fuel submerged hydraulic heat exchangers, oil coolers, high-end cold plates, air cycle ECS heat exchangers, vapor cycle heat exchangers, power electronics cooling systems, and environmental control systems. Heat can be transferred by three difference means namely: conduction, convection, and radiation. In general, heat transfer is an especially important parameter for the aerospace industry. In some cases, transfer of heat energy can be determined by simply applying the laws of thermodynamic and fluid mechanics. The Schuster team will assist you in developing this unique technology.
The Schuster team will help certify your factory for production of raw materials for the aviation industry.
1. We understand your needs and prepare a budget.
2. A Schuster engineer is located on the production floor.
3. We make recommendations for equipment.
4. We build quality manuals, work practices, and provide training and certification of employees.
5. We ensure acceptance of certification and certification bodies
6. We enable technology transfer and provide close supervision of the process.
1. Schuster team understands your needs and prepares a budget
2. A Shuster engineer is located on the production floor
3. The Schuster team recommends equipment
4. Building a quality manual, work practices, training and certification of employees
5. Acceptance of certification and certification bodies
6. A process of technology transfer and close supervision
Certification of raw material manufacturers